Friday, September 30, 2022

Restoration of Accident Perodua Axia 2017 Car | Repair | Front Crashed | Rebuilding | Part 1

Today, I want to show you the full process of restoring the front crashed Perodua Axia SE 2017 car. You can find the service manual D88N (2017) from Shopee. For your information, I'm not a mechanic.

Step 1: Remove Battery Terminal
  1. Disconnect the negative terminal first, then the positive terminal.
Step 2: Remove Front Bumper
  1. Remove front bumper clips and bolts.

    Remove left and right side bumper clips

    Bottom-side bumper clips

    Bumper Bolt No. 1

    Bumper Bolt No. 2

  2. Disconnect left and right front sensor connectors and fog lamp connectors.

    Remove the left and right fog lamp sensor

Step 3: Remove Front Headlamp
  1. Disconnect left and right front headlamp connectors.

    Remove left and right front headlamp bolts

    Disconnect left and right front headlamp connectors
Step 4: Fix Broken Part Headlamp
  1. Connect broken parts using hot air and soldering.

    Solder the broken part


    Add GI wire to strengthen the structure bonding

Step 5: Remove Radiator Support Hood
  1. Remove the radiator support hood and its accessories.

    Remove the radiator support hood

Step 6: Remove the Front Bumper Reinforcement
  1. Remove hood lock support and front bumper reinforcement.


Step 7: Remove Right Headlamp Panel
  1. Remove the right headlamp panel and its accessories.

    Remove top bolts

    Remove bottom bolts

Step 8: Install Right Headlamp Panel
  1. Install the right headlamp panel and its accessories.

    Install bottom bolts

    Install top bolts

Step 9: Remove Front Bonnet
  1. Remove the front bonnet and detach the front bonnet clips.

    Remove front bonnet

    Detach front bonnet clips using a plier or pry tool

    Remove the front bonnet hood insulator.

Step 10: Install Front Bonnet
  1. Install the front bonnet and attach the front bonnet clips.

    Install front bonnet

    Installfront bonnet hood insulator 

    Attach front bonnet clips

Step 11: Install the Front Bumper Reinforcement
  1. Install front bumper reinforcement.



    Step 12: Remove Condenser and Radiator
    1. Remove the condenser by removing the bolts, discharge hose, and liquid tube no 1.

      Remove the discharge hose of the condenser

      Remove liquid tube no 1

      Remove condenser

    2. Remove radiator assembly with fan by removing cap and hoses (upper and lower).

      Remove the cap and upper hose of a radiator

      Remove the lower hose of a radiator

    3. Remove the reserve tank assembly and fan assembly with the motor.

      Remove the reserve tank assembly

      Remove fan assembly

    Tools/Components/Items (Lazada):
    Video:


    That's all from me. If you have any suggestions, please write in the comment section. Thank you for your time 👷.

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